Stryker 864 OrthoVac Cast Removal System w/ 840 Cast Saw – Rebuilt & Refurbished

The most popular cast removal system in Stryker’s history — fully rebuilt, restored to OEM specs, backed by a 1-year parts & labor warranty.

Please note: At the time of shipping, your vacuum unit will be either RED or WHITE depending on current stock. Color selection is not available.

Overview

The Stryker 864 OrthoVac Cast Removal System is widely regarded as the most popular integrated cast removal system Stryker has ever produced. This fully rebuilt system includes the Stryker 840 Cast Saw — Stryker’s best saw ever made — paired with a Hoover vacuum that captures cast dust particles before they become airborne. Since cast cutting generates fine airborne particles that can be hazardous to both technicians and patients, the OrthoVac system is an essential safety upgrade for any busy cast room.

When we say rebuilt, we mean it: motor and drive components are fully replaced — not just cleaned and resold. Some sellers use “refurbished” to mean cosmetic-only work. Ours means OEM-spec restoration, tested for safe operation, and finished to a like-new appearance before it ships.

Stryker 840 Cast Saw – Included

• Single-speed cutting for consistent, controlled performance
• Compact, ergonomic design optimizes user control and comfort
• PIN head blade — compatible with many universal blades
• 50+ years of cast room engineering built into every unit
• Motor and drive components fully replaced during rebuild
• Repainted and relabeled to like-new appearance

Stryker 864 OrthoVac Vacuum – Included

• Captures cast dust particles before they become airborne
• Protects technicians and patients from hazardous cast dust inhalation
• Wall-mountable for out-of-the-way storage when not in use (wall bracket sold separately)
• Portable design for flexible cast room placement

Our Rebuild Process

OrthoTape partners with one of the most experienced Stryker rebuild companies in the country, in operation since 1984. Many of their technicians are former Stryker employees who trained from the inside — today, even the original manufacturers refer professionals to them for parts and service. Every rebuilt cast saw is restored to OEM specifications, tested for safe operation, and finished to a like-new appearance before it ships.

If your system ever needs service down the road, our Cast Saw Repair Center has you covered.

Rebuilt vs. Refurbished — What’s the Difference?

Rebuilt means the internal components — motor, drive parts — have been fully replaced and the unit restored to OEM specifications. Refurbished can mean anything from a full rebuild to a simple cleaning and cosmetic touch-up. Every saw we sell is fully rebuilt to OEM specs, so when you see either term on our listings, you’re getting the same high standard of restoration.

Warranty

1-year parts and labor warranty. Does not cover user error, physical damage, or drops. This cast saw is intended for cast removal only. Any other use will void the warranty.

What’s Included

• Rebuilt Stryker 840 Cast Saw (Short Cord)
• Rebuilt Stryker 864 OrthoVac Vacuum Unit (Red or White — based on stock)
• New oscillating blade
• User manual

Optional: Wall Mount Bracket (sold separately) — allows the OrthoVac system to be wall-mounted for out-of-the-way placement when not in use.

Condition: Rebuilt / Refurbished  |  Warranty: 1 Year Parts & Labor  |  Includes: 840 Saw + 864 OrthoVac